Optimizing Compressed Air Production
Using the power-to-airflow profile measured during the System Profile, we can adjust the maximum target airflow downward to reflect the demand reduction resulting from the previous step. If there is only one compressor, then we can estimate the efficiency of that compressor under the newly modified demand profile. We can compare it with other compressors, using the compressor control type comparison data from Compressed Air Challenge ® and published CAGI data from major air compressor manufacturers.
Percent of Full Load BHP Versus Percent of Full Load Capacity
Air Power Analytics maintains a comprehensive database of CAGI data sheets from Atlas Copco, Bose, CompAir, FS Curtis, Gardner Denver, Ingersol Rand, Kaeser, Quincy, and Sullair. Click here to search the database and compare the CAGI metrics for your air compressor and any air compressors that you're considering as a replacement. It's a free service! APAP allows you to build a sample compressor package by selecting an air compressor from the CAGI database and setting the appropriate control (i.e. modulation, load/no-load, variable speed, etc) and project the operating cost with your actual airflow consumption. With a library of more than 1000 air compressor models, we give you vendor-independent assessment tools to find the best fit for your needs.
We give you the ability to project your energy usage under different compressor combinations, including the introduction of a new compressor.
